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Vertical Vacuum Plugging Machine

The largest of the vertical plugging machines


Introductions

Descriptions 

Specifically designed for the development of oversized circuit boards; the use of vacuum principles to achieve conductive and non-conductive resin hole plugging process, suitable for a variety of types of holes plugging process for the entire panel, and can be applied to resin, silver paste, copper paste and conductive adhesive and other materials.

Features 

It's possible to  realise the process of plugging holes for oversized 30*50ln (762*1270mm) circuit boards.

Flexibility to  realise: through  holes,  blind  holes on one or both sides, back drilled holes, etc. on the same board surface.

For high density BGA on circuit boards.

Ideal for small quantities and a wide  range of gauges,  no fixture tools or air guides are required for hole plugging.

The operating interface is automated, user-friendly and easy to operate.

Product Specifications

Machine Size

4541*1300*3864.5mm

Vacuum

≤ -0.99bar/-99kpa(at standard atmospheric pressure)

Panel thickness

0.2-10mm

Panel Size

MAX:30" *50" 762*1270mm)

MIN10" *10 " 250*250mm)

Aspect Ratio

Through hole: 40:1 (max) 

Blind hole: 1:1 (max.After Plating)

Plugging Methods

Full Plate Plugging Holes (top to bottom)

Plugging speeds

2-80mm/sec(adjustable)

Plugging Pressure

0-6kgf(adjustable)

Diameter of plugging holes

Through hole: 0.1-1.0mm (hole diameter after plating)

Blind hole: 0.1-1.0mm (hole diameter after plating)

Noise (normal operation)

≦ 75dB

Paste pressure

Atmospheric Pressure:0-6kgf(adjustable)

Plugging holes and plate edge spacing

Hole distance from board edge:≧ 15mm

Operation Panel

Touch-screen operation

Protection devices

Safety grids, emergency stops

Paste adding methods

Automatic refill system or single paste clip replacement

Failure Rate

≦ 1/400hFailure time/equipment uptime

Height of operating table

1400±100mm

Prodution Requiremments

① Pre-treatment of incoming materials.

② Setting of pre-baking and time according to the TG number of the panel

Plunger Stroke0-1290mm

Production Capacity: (normal speed)

Take 30"*50" as an example, thickness to diameter ratio of 10:1, through-hole plate (single-sided) capacity of 10 pieces / hour or more.

 Communal Requirement


Electrical Requirements

Electric

Three-phase five-wire 380V

Pressure of compressed air

≧ 7bar

power (output)

11.5KW

With pumping station exhaust volume

20m³/h

Compressed air consumption

3m³/h

Recommended space around machine

800mm

Weight

1800kg

Equipment installation

environment (temperature, humidity and dust-free

requirements)

A.Environmental requirements:clean room,100,000 level  ↑ .

B.Temperature requirement: 22±2℃ .

C.Humidity requirements: 50±5%


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